Showing posts with label home & garden. Show all posts
Showing posts with label home & garden. Show all posts

Building a Pallet Wood Hen House Chicken Coop and Prototype Tiny House Part 1 Design & Construction


With our house up for sale, we have two main priorities, one is having all the hen houses upgraded to ones that can be easily dismantled and moved with the hens and the other is having a plan for the tiny house we are going to take with us when we move.


We've thought this over and decided that it will be more ecological, less costly and more permanent than buying an RV or caravan to live in whilst constructing our new Eco House. To this end we designed the hen house not just as accommodation for the hens but as a prototype for something we could build here in the workshops and then take in kit form to our destination. As you will see, when you watch the film on construction and assembly, this design can be made with an extra inner skin of cladding and the gap between filled with straw or hay for insulation. A couple of years back we built just such a tiny wood and straw house with a friend and his three boys, whilst they waited to build their own main house. The design of incorporating an insulating layer of straw and hay is often coupled with building the house on pillars. This latter, to leave an air-gap underneath, which can then be boxed in, is a popular way of building a tiny house both here in France and Quebec. It will be of particular use to us in moving to Brittany, where in the Winter months it can be 'slightly' damp!

The Hen House



As if to prove my previous statement, when we had constructed all the parts of the house we had to leave the assembling of it for a couple of weeks due to torrential rain. In the meantime, Sue made up this artist's impression of the final design!
 



This design was tried and tested. We had already had one up and running for two years and the hens loved it. The main cost (total of which is around  25 Euros (Dollars), was the price of the roof covering - a heavy duty tarpaulin. This is necessary if, like us, your hen house can be subjected to all types of severe weather conditions.

Materials


 


We used twenty-four standard (120cm x 80cm), untreated pallets in all. These included the four which were used for the base. Obviously, if you only have a few hens the base can be cut down but for ease of cleaning and access the height should be kept the same. 




To complete the complement of pallet wood, we also used twenty-four planks (1800mm in length and 23mm thick). These were cut down to a width of 40mm. These planks were obtained from the uprights of pallets used to transport furniture and can be found at most outlets selling sofas, beds and larger items. They are also used by companies making or transporting glass and double glazed window units - look around your area to see what's on offer.




The Base


 








Start by prising the planks from the four foundation pallets.








 
 







Then reposition and renail with additional planks.






 

 

 


Bend over nails. Using long nails is a secure way of anchoring the planks to the support frame.







 




Alternatively, if the planks are difficult to remove for repositioning and you have plenty of pallet wood available, nail a layer of planks on top of the pallet at right angles to the original planks.









Wall Panels and Doors


Each side has two panels of different lengths to avoid the wall joints coinciding with the base pallet joints, which would weaken the structure.

 



Use the pallet as a gauge to ensure the correct height of the wall panel frames (standard length of 120cm) is attained. In the film you will see that I chose one panel of 1.40m length and the other 1.00m.



 






Once made and checked for square, add cladding.





 




On both gable end walls, provision is made for a door. This is needed for a good through draught in hot weather and also for ease of cleaning and removal of perches.










Make door frame and check for fit.



 



Clad door and fit hinges.





 
 

Gable Ends


 





Cut base of triangle to the exact width of wall and cut a 45° angle at each end.





 



 

Mark and cut other two sides of gable end panel and screw together.


 






 

Clad





 







 Trim







Roof Panels







Make up four roof frames using foundation pallets as an assembly bench












Cover with tongue and groove cladding.








Sit back and watch the film..





Bob and friend looking forward to assembling the house. The assembly is shown in the following three part blog posts and includes the demolition of the old hen house and the laying of the new foundations - the first one can be found here


Thanks for dropping by and please feel free to share this article, comment, ask questions and if you'd like to be assured of getting the next post, then sign up to follow this blog.

All the best, Andy

© Andy Colley 2014

Make a Pallet Wood Creel or Overhead Drying Rack for Clothes, Herbs and Flowers


Cheap and cheerful engineering in the practical use of recycled, untreated pallet and fruit crate wood to make a pulley creel/dryer.


I had two main reasons for making this drying rack, firstly because our teatowels were getting singed on the woodburner and secondly we had a huge crop of chillies to dry and store.

However, this rack, which in the Winter we use to dry clothes, could be made at least twice the size and give ample room to dry all your washing. I decided to go the whole hog and fabricate the pulleys. It was not as hard to make them as I had supposed. Even if you are just starting out in woodworking I think you will find that you will be able to make them quite easily by just following the steps set out below.


If you decide, as I did,  to cut the clothes rails down from pallet wood planks, then I would recommend using a circular saw. Alternatively you could buy three broom stales or wooden dowels (the former I could get here for 1 Euro each) but I enjoy the challenge of making everything from recycled wood! 


You will also need a set of hole saws to make the different components of the pulleys, these are inexpensive and usually easy to find as they are commonly used to cut large diameter holes for electrical installations. They are also a good investment as they provide a cheap alternative to buying expensive, large size wood drill bits. You often find them included in drill sets. My set of seven hole saws was included in a set of drills and the  collection cost 12 Euros.


Step One - Making the Pulley Wheels & Housing with some tips on sourcing fruit crate wood


 
I chose a specific fruit crate wood, which is 3 ply, these are quite common and are usually for transporting oranges and other heavier fruit and vegetables. The side and end pieces are wide enough to be very useful in all kinds of projects. Keep a good look out for these particularly now in the marmalade orange season!







Robust 3 ply fruit crate wood, or in this case a potato box.







Cutting out the basic pulley components

 

From a pallet wood plank cut 3 discs at 50 mm diameter.



From a fruit crate (orange box) cut 5 discs at 60 mm diameter. 


 Drill out central hole to dowel diameter.




Assembling the pulley components


You will be making two pulleys, one single and one double. The double pulley maintains the separation of the cord attached to each end of the rack and combined with the single pulley enables the free running of the cord.




Starting with the single pulley, glue both faces of the smaller pallet wood wheel and attach to the faces of the larger fruit crate wheels. To ensure correct alignment of the central hole, insert the dowel shaft prior to clamping (do not glue this).





Clamp and leave to dry as per Manufacturer's instructions for the glue you are using.




 Repeat for the double pulley.








Making the pulley housing


Each pulley housing comprises a base and two sides. They are made from pallet wood and I shaped the ends to make them more aesthetically pleasing but there is no need to do this.




Cut 4 sides and cut 2 bases. The base should be slightly wider than the pulley. Drill hole for dowel and having marked base thickness on sides, drill clearance holes for screws.






 
Glue and











screw









Prior to screwing the second side, fit the pulley on its shaft into the housing to ensure shaft alignment





Step Two - Making the Rack. Cutting out the basic components


 




I used a coat hanger as a pattern for the end plates of my rack.






 




Cut two end plates from a pallet wood plank.







Cut the square section rails from pallet wood.  Each end should be shaped to fit the holes you will drill in the end plates. I used a penknife to shape the rail ends.


 

 

Step Three - Assembly



Glue and if you want to, though not necessary, clamp.





Mount pulleys to ceiling joists, sit back and watch it on film.


If you have enjoyed this article and found it interesting then share it with your friends on social media or suchlike. Please also feel free to ask questions and or make comments and if you found this helpful and would like to support this site you can always Buy Me a Coffee at ko-fi.com =$3.

Until next time and from a sunny day in Normandie,

Cheers, Andy
© Andy Colley 2014
RETURN TO GREEN LEVER CONTENTS PAGE FOR MORE ARTICLES