Home-made low cost pallet wood greenhouse, viable, safe, year-round food production.

The following article goes into detail on materials, uses, modifications and upgrades to suit your needs, budget and woodworking experience. 

The 5 Euro/Dollar/Pound Greenhouse...

its organic produce..

Good companions, Courgettes and Tagetes erecta

its tenants..

We use our organic poultry to weed a control pests in the greenhouses. Depending on the scale of the job we alternate between the chickens and the quail. Above, Vladamir, Diavolo and Co., pretending not to notice that the quail have a big heap of compost to play in. At the end of the courgette season the quail move in to clean up the woodlice from the rotted compost so that we can plant the next lot of vegetables.

and its next lot of produce..

  

In line with tradition, we planted our garlic on the shortest day and harvested it on the longest.

Build a greenhouse to suit your budget

Anybody with the ability to assemble flat pack furniture can get to grips with this design in its cheapest form.

We designed three models of greenhouse, which were made on the same principles of construction. The most expensive (left), made from recycled glass windows and pallet wood, will cost more if you purchase the leaded light and wooden posts. Our cost was 50 Euros but I estimate it would cost around 100 Euros if you needed to purchase the above items.

With water shortages, uncertain weather and continuing fallout from Fukushima, you can provide your family with year round vegetables, fruit, herbs and flowers. The 7 Euro Greenhouse incorporates an old glass window and has purchased polythene on all sides. In Summer, its gable ends and door panels can be swapped for wire mesh, to allow for  ventilation.

The glass greenhouse has walls made of recuperated windows, is more robust and remains warmer longer, once heated by the sun. With the addition of fleece covers, we can grow more tender vegetables throughout the year. In addition we can grow medicinals and tropicals. For more information see link at end of this article.

Start small - work up!



Our first design - the 5 Euro Greenhouse is still up and running after 4 years and a couple of mini hurricanes as well as deep snow.

Materials - Pallets

For the sides and door: I used 6 of the pallet wood shelving frames (illustrated below), which if you can't get you can make from 5 standard pallets (120cm x 80cm), this would mean 3 sections each side rather than 2 in my design.
For the roof trusses: 4 standard pallets
For the bottom rails to allow raised beds: 1.5 standard pallets
To make the jig for the trusses: 2 standard pallets

The greenhouse walls were made using the vertical uprights taken from a set of pallet shelving which originally had served to hold pot plants. They were 80cm wide and 170cm tall. I was able to recuperate some wire fencing from our local dump and cut it to fit these rectangular frames. I have since recuperated several of these shelving systems so they seem to be a standard throw-away pallet item. If however, you can not get hold of them just use your stock of pallet wood to create something similar. I used four of these frames (shown opposite) for the side walls and two more for the door and end wall.

 

Mass Production: Home-made pallet jig

The first thing I always consider, in a design of this sort is to create a way of getting a uniformity of construction. This is not just for aesthetics but because it makes everything easier when you come to fit the project together! To this end I set up a simple jig - out of pallet wood of course!

To fabricate the 5 identical roof trusses needed for this design, I constructed a jig from two pallets joined together to create a work-surface of roughly 2.40m in length. Wooden blocks were then screwed at key positions so as to act as 'stops' when the truss components were laid onto the pallet.

Something perhaps not so obvious in the Youtube film, is that my design incorporates a vertical piece of wood at the lower end of each truss. This enables each truss to be fitted to the inside face of the greenhouse wall. Once screwed into place, this addition prevents the tendency for the truss to move outwards. I felt that this vertical piece of wood, pushing against the inside face of the greenhouse, would be more secure than just relying on a screw or nail to hold the truss in place.

Once attached to the opposite walls the trusses were joined to each other at the side of the roof apex using pallet wood planks. This way of linking each truss means the whole roof structure becomes stiffer and provides a 'smooth' surface for the polythene roofing at the apex. See photo above.

To upgrade the 5 Euro Greenhouse, purchase some horticultural grade 200 micron polythene for around 30 Euros.

Our Little Helpers

And now if you'd like to, sit back and watch the film:

RELATED PROJECTS with live links to our detailed articles

If you're feeling more ambitious and have a good local source of discarded glass windows, then you might think of building our Glass Window Greenhouse 

Our Pallet Wood Chicken Coop - Hen House design and construction. This is also a prototype Tiny House and can be made in kit form and transported easily to where needed.

Our Dry Toilet System Save water, save money and make yourself some great compost!

Wheelbarrow rebuild using pallet wood

I made a pallet wood replacement for our wheelbarrow and it served its purpose for about 8-10 years. During the last few months of life, I could see the inherent mechanical weaknesses in my version and so as the frame and wheel were still in running order, I determined...read more

All the best and thanks for dropping by. Please feel free to share this article, comment and/or ask for further information.

Cheers, Andy
© Andy Colley 2014

RETURN TO GREEN LEVER CONTENTS PAGE FOR MORE ARTICLES 

Including more greenhouse projects)

Why The Green Lever? Leaving Town for a simpler, better life in the Country.

“Give me a lever long enough…and I will move the World” was Archimedes’ claim. He was writing of mechanics but in this blog I will be pursuing the reality of moving or changing two worlds, our own individual milieu and by knock-on effect, that of the Planet. Perhaps the thing people fear the most is change but we have arrived at a point of mass consumerism that makes change inevitable and so we either take control now and direct it, or just let it happen and become a victim. Green Lever is also a play on words because it explains what we did with our own lives. Simply put, we left and became more green. Yes, we were low consumers of the Earth’s resources and we were eating organic food but we never felt we were doing enough to help the Planet. Green Lever too because it was a new adventure and we didn’t quite know how well it would work out.

Going backwards to go forwards and not being ground down

The overall effect of  taking control of your consumption of resources such as energy water and food and then going even further and starting to provide them for yourself, is to free yourself from the consequences of inevitable incremental or catastrophic collapse. That was our thinking. Some friends and relatives put it another way, they believed we were mad, leaving jobs, wasting the years we spent in education to go playing peasants in a derelict 18th Century longère in a country, where only one of us spoke the language.

Over the past ten years, living in a rural backwater with a 1000 m² of garden we have had both opportunity and time to experiment with reducing our consumption. Concurrently we have expanded our knowledge of and practical skills in, smallholding, growing and storing food, alternative medicines, animal husbandry and ecological building materials and techniques. I have used my knowledge of engineering in a practical way and have gained another language. In fact neither of us have ever used our education and skills to such an extent as in these past few years.

Living off the Land – Waste not want not

The best 1000 Euros we ever spent!

The amazing paradox of present-day society is, that without the legacy of decades of mass consumption, we recyclers, upcyclers and back-to-the-land homesteaders  would not have the basic materials with which we work. Wherever you live you will have access to resources, these may be local, natural building materials such as earth, clay, stone and straw or man-made detritus such as tyres, pallets, discarded windows and doors. When thinking about energy, you should look at the best use of available resources. We chose to heat with wood originally because there was plenty of wood available. Over the years we stopped buying wood, firstly because we didn’t like killing trees and secondly because we found a major source of free wood, which was either being burned in bonfires or going into landfill. Over these next weeks I want to visit and film some of my friends homes where they have chosen different forms of energy production, these will include, heat exchangers, solar, wind, vegetable oil generators, geothermal and woodchip.

However, let’s start with just one of  them. We heat our home and water with it, cook with it and use it to build a myriad of things for our home and garden.

The Ubiquitous Pallet 



A film showing how to dismantle a pallet to maximize the recuperation of usable construction wood. Including the tools you will need and three separate pallet 'scenarios'.  

Thanks for dropping by and feel free to share this article, comment, ask questions and relate your own experiences. Hope to see you next time.

Cheers, Andy

© Andy Colley 2014

RETURN TO GREEN LEVER CONTENTS PAGE FOR MORE ARTICLES